H330 sas controller failed after upgrading to Kernel 6.17.2-2-pve

tbomb456

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Jul 11, 2023
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After upgrading the kernel to 6.17.2-2-pve my Dell H330 Sas Controller has errored out and is now unable to pass 4 HDDs to the kernel for a ZFS pool

[ 7.502037] megaraid_sas 0000:41:00.0: Ignore DCMD timeout: megasas_get_ctrl_info 5389
[ 7.502188] megaraid_sas 0000:41:00.0: Could not get controller info. Fail from megasas_init_adapter_fusion 1907
[ 7.504125] megaraid_sas 0000:41:00.0: Failed from megasas_init_fw 6553

so far I have added intel_iommu=on, iommu=pt and megaraid_sas.smp_affinity_enable=0 to grub and tried to roll back to the 6.14.11-4-pve Kernel but when i rolled back i encountered many other errors that were ceph Mon related.

I cant find anything else about this issue that is related to this kernel

modinfo megaraid_sas
filename: /lib/modules/6.17.2-2-pve/kernel/drivers/scsi/megaraid/megaraid_sas.ko
description: Broadcom MegaRAID SAS Driver
author: megaraidlinux.pdl@broadcom.com
version: 07.734.00.00-rc1

also found this in dmesg

[ 2.213768] DMAR: DRHD: handling fault status reg 2
[ 2.213985] DMAR: [DMA Read NO_PASID] Request device [41:00.0] fault addr 0xb5840000 [fault reason 0x06] PTE Read access is not set
 
Last edited:
Read this post:

"I think it's related to the fact that this card can work in both RAID and NON-RAID (Passthrough) modes. When IOMMU is enabled it doesn't see your raid configurations and produces this error."

Try replacing the boot kernel parameter ‘intel_iommu=on’ with ‘intel_iommu=pt’ “to set up pass through (PT) mode in context mapping entry”. DMAR is then disabled in the GNU/Linux kernel
 
Last edited:
It's these one-off situations with the megaraid_sas driver and just installing a Dell HBA330 using the much simpler mpt3sas driver will avoid all this drama. LOL.

In addition, the Dell HBA330 is very cheap to get.
 
Read this post:

"I think it's related to the fact that this card can work in both RAID and NON-RAID (Passthrough) modes. When IOMMU is enabled it doesn't see your raid configurations and produces this error."

Try replacing the boot kernel parameter ‘intel_iommu=on’ with ‘intel_iommu=pt’ “to set up pass through (PT) mode in context mapping entry”. DMAR is then disabled in the GNU/Linux kernel
After editing grub to have intel_iommu=pt, i am still having this issue

[ 7.458995] megaraid_sas 0000:41:00.0: Ignore DCMD timeout: megasas_get_ctrl_info 5389
[ 7.459264] megaraid_sas 0000:41:00.0: Could not get controller info. Fail from megasas_init_adapter_fusion 1907
[ 7.461268] megaraid_sas 0000:41:00.0: Failed from megasas_init_fw 6553
 
After some long hrs looking into this with ChatGPT this is the conclusion that we have come up with for this issue. As such i will be looking into buying an LSI controller in IT mode to replace the H330. Please note, this is a summary that GPT generated and is not entirely comprehensive of everything that i did on the system.

1️⃣ System and Hardware

  • Server: Dell with H330 PERC controller
  • RAID card in question: PERC H330 / LSI SAS-3008 [Fury]
  • OS: Proxmox 9 (Debian “Trixie” base)
  • Kernel: Initially on 6.17.4-2-pve → tried 6.14.11-5-pve → considering 6.8
  • Drives: 4 drives currently connected to the H330, in ZFS individually
  • Other controllers: LSI SAS2008 present



2️⃣ Troubleshooting steps performed

  1. PercCLI installation
    • Installed perccli64 manually from Dell RPM.
    • Required symlinks for libncurses.so.5, otherwise the binary wouldn’t run.
    • Verified PercCLI shows 0 controllers (H330 not detected).
  2. Kernel and module checks
    • lsmod | grep megaraid → empty
    • modprobe megaraid_sas → no output, but module should have loaded
    • dmesg errors on H330:
  • <span><span><span>megaraid_sas 0000:41:00.0: megasas_init_fw:</span></span><span> </span><span><span>megasas_get_device_list</span></span><span> </span><span><span>failed</span></span><span><br></span><span><span>megaraid_sas 0000:41:00.0:</span></span><span> </span><span><span>failed</span></span><span> </span><span><span>from</span></span><span> </span><span><span>megasas_init_fw</span></span><span> </span><span><span>5663</span></span><span><br></span></span>
  • Indicates firmware initialization failure — hardware is recognized on PCI bus but driver cannot initialize card.
  • Device inspection
    • lspci -nnk -s 41:00.0 shows Kernel modules: megaraid_sas → kernel module available but fails to bind.
    • lsblk and lsscsi -t show SAS disks detected individually, meaning the backplane is fine, but controller is not active for RAID management.
  • Kernel testing
    • Problem started after recent kernel updates (likely 6.17 series).
    • Tried rolling back to 6.14.11-5 → still fails.
    • Attempted older kernel 6.8 → installed but no GRUB option to boot it, so unable to test.
    • Conclusion: driver incompatibility introduced between kernel 6.14 → 6.17.
  • BIOS/POST
    • BIOS 2.9.0 (latest), POST shows controller detected.
    • No “Option ROM” setting present — means H330 firmware does not expose legacy BIOS interface in this system.
    • DMAR/IOMMU errors seen:
    • <span><span>DMAR: DMA </span><span><span>write</span></span><span> no_pasid REquest device [</span><span><span>41</span></span><span>:</span><span><span>00.1</span></span><span>] fault addr PTE </span><span><span>Write</span></span><span> </span><span><span>access</span></span><span> </span><span><span>is</span></span><span> </span><span><span>not</span></span><span> </span><span><span>set</span></span><span><br></span></span>
      → IOMMU may block initialization in modern kernels.



3️⃣ Reason the H330 is not working


Hardware is detected on PCI bus, but driver fails to initialize it. Causes include:
  1. Kernel incompatibility
    • megaraid_sas module in 6.14+ kernels is failing to load firmware for Fury (3008) chip.
    • dmesg error megasas_get_device_list failed → driver cannot enumerate controller.
  2. IOMMU/DMAR conflict
    • Errors indicate DMA mapping blocked, possibly due to recent kernel enforcing no PASID support for DMA on this device.
    • This can prevent controller firmware from initializing.
  3. Option ROM / BIOS setting missing
    • Some PERC H330 firmware requires Option ROM initialization for full functionality.
    • Dell BIOS 2.9.0 does not expose this, possibly leaving the card in a state modern kernels cannot handle.
  4. No fallback path
    • PercCLI sees 0 controllers → cannot manage RAID.
    • The kernel cannot bind megaraid_sas successfully.
    • Rolling back kernel is blocked by GRUB config (older 6.8 not selectable).



4️⃣ Why the problem persists


  • Combination of factors:
    1. Kernel ≥ 6.14 has changes in megaraid_sas module that break 3008/Fury initialization.
    2. IOMMU errors (DMA write no_pasid) prevent firmware from loading.
    3. BIOS does not allow enabling Option ROM (some firmware initialization steps skipped).
  • Result: Kernel sees PCI device but controller cannot initialize, RAID cannot be managed, PercCLI shows 0 controllers.
  • Disks themselves still visible (ZFS sees them individually) because SAS lanes are direct to disks — the controller works in “passthrough” mode but RAID functionality is dead.



✅


The PERC H330 controller is recognized by the PCI bus, but the megaraid_sas driver cannot initialize its firmware due to kernel incompatibility and IOMMU restrictions. BIOS lacks an Option ROM setting to fallback to legacy initialization. This is why PercCLI shows no controllers and RAID management is unavailable, even though the raw disks are still accessible by ZFS. Rolling back the kernel or using a different supported controller is the only way to restore RAID functionality.
 
After some long hrs looking into this with ChatGPT this is the conclusion that we have come up with for this issue. As such i will be looking into buying an LSI controller in IT mode to replace the H330. Please note, this is a summary that GPT generated and is not entirely comprehensive of everything that i did on the system.

1️⃣ System and Hardware

  • Server: Dell with H330 PERC controller
  • RAID card in question: PERC H330 / LSI SAS-3008 [Fury]
  • OS: Proxmox 9 (Debian “Trixie” base)
  • Kernel: Initially on 6.17.4-2-pve → tried 6.14.11-5-pve → considering 6.8
  • Drives: 4 drives currently connected to the H330, in ZFS individually
  • Other controllers: LSI SAS2008 present



2️⃣ Troubleshooting steps performed

  1. PercCLI installation
    • Installed perccli64 manually from Dell RPM.
    • Required symlinks for libncurses.so.5, otherwise the binary wouldn’t run.
    • Verified PercCLI shows 0 controllers (H330 not detected).
  2. Kernel and module checks
    • lsmod | grep megaraid → empty
    • modprobe megaraid_sas → no output, but module should have loaded
    • dmesg errors on H330:
  • <span><span><span>megaraid_sas 0000:41:00.0: megasas_init_fw:</span></span><span> </span><span><span>megasas_get_device_list</span></span><span> </span><span><span>failed</span></span><span><br></span><span><span>megaraid_sas 0000:41:00.0:</span></span><span> </span><span><span>failed</span></span><span> </span><span><span>from</span></span><span> </span><span><span>megasas_init_fw</span></span><span> </span><span><span>5663</span></span><span><br></span></span>
  • Indicates firmware initialization failure — hardware is recognized on PCI bus but driver cannot initialize card.
  • Device inspection
    • lspci -nnk -s 41:00.0 shows Kernel modules: megaraid_sas → kernel module available but fails to bind.
    • lsblk and lsscsi -t show SAS disks detected individually, meaning the backplane is fine, but controller is not active for RAID management.
  • Kernel testing
    • Problem started after recent kernel updates (likely 6.17 series).
    • Tried rolling back to 6.14.11-5 → still fails.
    • Attempted older kernel 6.8 → installed but no GRUB option to boot it, so unable to test.
    • Conclusion: driver incompatibility introduced between kernel 6.14 → 6.17.
  • BIOS/POST
    • BIOS 2.9.0 (latest), POST shows controller detected.
    • No “Option ROM” setting present — means H330 firmware does not expose legacy BIOS interface in this system.
    • DMAR/IOMMU errors seen:
    • <span><span>DMAR: DMA </span><span><span>write</span></span><span> no_pasid REquest device [</span><span><span>41</span></span><span>:</span><span><span>00.1</span></span><span>] fault addr PTE </span><span><span>Write</span></span><span> </span><span><span>access</span></span><span> </span><span><span>is</span></span><span> </span><span><span>not</span></span><span> </span><span><span>set</span></span><span><br></span></span>
      → IOMMU may block initialization in modern kernels.



3️⃣ Reason the H330 is not working


Hardware is detected on PCI bus, but driver fails to initialize it. Causes include:
  1. Kernel incompatibility
    • megaraid_sas module in 6.14+ kernels is failing to load firmware for Fury (3008) chip.
    • dmesg error megasas_get_device_list failed → driver cannot enumerate controller.
  2. IOMMU/DMAR conflict
    • Errors indicate DMA mapping blocked, possibly due to recent kernel enforcing no PASID support for DMA on this device.
    • This can prevent controller firmware from initializing.
  3. Option ROM / BIOS setting missing
    • Some PERC H330 firmware requires Option ROM initialization for full functionality.
    • Dell BIOS 2.9.0 does not expose this, possibly leaving the card in a state modern kernels cannot handle.
  4. No fallback path
    • PercCLI sees 0 controllers → cannot manage RAID.
    • The kernel cannot bind megaraid_sas successfully.
    • Rolling back kernel is blocked by GRUB config (older 6.8 not selectable).



4️⃣ Why the problem persists


  • Combination of factors:
    1. Kernel ≥ 6.14 has changes in megaraid_sas module that break 3008/Fury initialization.
    2. IOMMU errors (DMA write no_pasid) prevent firmware from loading.
    3. BIOS does not allow enabling Option ROM (some firmware initialization steps skipped).
  • Result: Kernel sees PCI device but controller cannot initialize, RAID cannot be managed, PercCLI shows 0 controllers.
  • Disks themselves still visible (ZFS sees them individually) because SAS lanes are direct to disks — the controller works in “passthrough” mode but RAID functionality is dead.



✅


Better off with a Dell HBA330. It's a LSI 3008 IT-mode controller chip anyhow. Just make sure to update the firmware to lastest version at dell.com/support
 
Just upgraded a Dell R740XD w/ PERC H330, HBA330 Mini and 2 LSI 9300-8e to PVE 9 and it seems to be ok.
All disks and controllers are showing up in storcli64, and perccli64 (perccli only shows dell cards).

Code:
root@p03:~# pveversion
pve-manager/9.1.4/5ac30304265fbd8e (running kernel: 6.17.4-2-pve)

root@p03:~# cat /etc/kernel/cmdline
root=ZFS=rpool/ROOT/pve-1 boot=zfs intel_iommu=on iommu=pt delayacct

root@p03:~# cat /etc/modules-load.d/modules.conf
vfio
vfio_iommu_type1
vfio_pci

root@p03:~# perccli64 show
CLI Version = 007.1623.0000.0000 May 17, 2021
Operating system = Linux 6.17.4-2-pve
Status Code = 0
Status = Success
Description = None

Number of Controllers = 2
Host Name = p03
Operating System  = Linux 6.17.4-2-pve
StoreLib IT Version = 07.1700.0200.0500
StoreLib IR3 Version = 16.14-0

System Overview :
===============
---------------------------------------------------------------------------
Ctl Model           Ports PDs DGs DNOpt VDs VNOpt BBU sPR DS EHS ASOs Hlth
---------------------------------------------------------------------------
  0 PERCH330Adapter     8   2   0     0   0     0 N/A On  3  N      0 Opt
---------------------------------------------------------------------------

IT System Overview :
==================
-------------------------------------------------------------------------------
Ctl Model            AdapterType   VendId DevId SubVendId SubDevId PCI Address
-------------------------------------------------------------------------------
  1 Dell HBA330 Mini   SAS3008(C0) 0x1000  0x97    0x1028   0x1F53 00:3b:00:00
-------------------------------------------------------------------------------

root@p03:~# perccli64 /c0 show
CLI Version = 007.1623.0000.0000 May 17, 2021
Operating system = Linux 6.17.4-2-pve
Controller = 0
Status = Success
Description = None

Product Name = PERC H330 Adapter
SAS Address =  52cea7f080a79e00
PCI Address = 00:af:00:00
FW Package Build = 25.5.9.0001
BIOS Version = 6.33.01.0_4.19.08.00_0x06120304
FW Version = 4.300.01-8369
Driver Name = megaraid_sas
Driver Version = 07.734.00.00-rc1
Current Personality = HBA-Mode
Vendor Id = 0x1000
Device Id = 0x5F
SubVendor Id = 0x1028
SubDevice Id = 0x1F44
Host Interface = PCI-E
Device Interface = SAS-12G
Bus Number = 175
Device Number = 0
Function Number = 0
Domain ID = 0
Security Protocol = None
JBOD Drives = 2

root@p03:~# perccli64 /c1 show
CLI Version = 007.1623.0000.0000 May 17, 2021
Operating system = Linux 6.17.4-2-pve
Controller = 1
Status = Success
Description = None

Product Name = Dell HBA330 Mini
SAS Address =  52cea7f07a402a00
PCI Address = 00:3b:00:00
FW Package Build = 16.17.01.00
FW Version = 16.00.11.00
BIOS Version = 08.37.02.00_18.00.03.00
NVDATA Version = 14.01.00.57
Driver Name = mpt3sas
Driver Version = 52.100.00.00
Bus Number = 59
Device Number = 0
Function Number = 0
Domain ID = 0
Vendor Id = 0x1000
Device Id = 0x97
SubVendor Id = 0x1028
SubDevice Id = 0x1F53
Board Name = Dell HBA330 Mini
Board Assembly = N/A
Board Tracer Number = N/A
Security Protocol = None
Physical Drives = 3

----

root@p03:~# storcli64 show
CLI Version = 007.2307.0000.0000 July 22, 2022
Operating system = Linux 6.17.4-2-pve
Status Code = 0
Status = Success
Description = None

Number of Controllers = 4
Host Name = p03
Operating System  = Linux 6.17.4-2-pve
StoreLib IT Version = 07.2400.0200.0000
StoreLib IR3 Version = 16.14-0

System Overview :
===============

---------------------------------------------------------------------------
Ctl Model           Ports PDs DGs DNOpt VDs VNOpt BBU sPR DS EHS ASOs Hlth
---------------------------------------------------------------------------
  0 PERCH330Adapter     8   2   0     0   0     0 N/A On  3  N      0 Opt
---------------------------------------------------------------------------

IT System Overview :
==================

-------------------------------------------------------------------------------
Ctl Model            AdapterType   VendId DevId SubVendId SubDevId PCI Address
-------------------------------------------------------------------------------
  1 Dell HBA330 Mini   SAS3008(C0) 0x1000  0x97    0x1028   0x1F53 00:3b:00:00
  2 SAS9300-8e         SAS3008(C0) 0x1000  0x97    0x1000   0x30A0 00:5e:00:00
  3 SAS9300-8e         SAS3008(C0) 0x1000  0x97    0x1000   0x30A0 00:5f:00:00
-------------------------------------------------------------------------------

root@p03:~# storcli64 /c0 show
[...]
Product Name = PERC H330 Adapter
PCI Address = 00:af:00:00
FW Package Build = 25.5.9.0001
BIOS Version = 6.33.01.0_4.19.08.00_0x06120304
FW Version = 4.300.01-8369
Driver Name = megaraid_sas
Driver Version = 07.734.00.00-rc1
Current Personality = HBA-Mode
Vendor Id = 0x1000
Device Id = 0x5F
SubVendor Id = 0x1028
SubDevice Id = 0x1F44
Host Interface = PCI-E
Device Interface = SAS-12G
Bus Number = 175
Device Number = 0
Function Number = 0
Domain ID = 0
Security Protocol = None
JBOD Drives = 2

root@p03:~# storcli64 /c1 show
Product Name = Dell HBA330 Mini
PCI Address = 00:3b:00:00
FW Package Build = 16.17.01.00
FW Version = 16.00.11.00
BIOS Version = 08.37.02.00_18.00.03.00
NVDATA Version = 14.01.00.57
Driver Name = mpt3sas
Driver Version = 52.100.00.00
Bus Number = 59
Device Number = 0
Function Number = 0
Domain ID = 0
Vendor Id = 0x1000
Device Id = 0x97
SubVendor Id = 0x1028
SubDevice Id = 0x1F53
Board Name = Dell HBA330 Mini
Board Assembly = N/A
Board Tracer Number = N/A
Security Protocol = None
Physical Drives = 3

root@p03:~# storcli64 /c2 show
Product Name = SAS9300-8e
PCI Address = 00:5e:00:00
FW Package Build = 00.00.00.00
FW Version = 16.00.10.00
BIOS Version = 08.37.00.00_18.00.00.00
NVDATA Version = 14.01.00.08
Driver Name = mpt3sas
Driver Version = 52.100.00.00
Bus Number = 94
Device Number = 0
Function Number = 0
Domain ID = 0
Vendor Id = 0x1000
Device Id = 0x97
SubVendor Id = 0x1000
SubDevice Id = 0x30A0
Board Name = SAS9300-8e
Board Assembly = N/A
Board Tracer Number = N/A
Security Protocol = None
Physical Drives = 23
 
Upgraded an Dell R740 with a PERC H740p and had no issues recognizing both the card or drives:

Code:
root@p01:~# perccli64 /c0 show
CLI Version = 007.1623.0000.0000 May 17, 2021
Operating system = Linux 6.17.4-2-pve
Controller = 0
Status = Success
Description = None

Product Name = PERC H740P Adapter
SAS Address =  5d09466014f1d700
PCI Address = 00:18:00:00
System Time = 01/31/2026 22:06:28
Mfg. Date = 09/02/17
Controller Time = 02/01/2026 22:06:27
FW Package Build = 51.16.0-5150
BIOS Version = 7.16.00.0_0x07100501
FW Version = 5.160.00-3936
Driver Name = megaraid_sas
Driver Version = 07.734.00.00-rc1
Current Personality = RAID-Mode
Vendor Id = 0x1000
Device Id = 0x16
SubVendor Id = 0x1028
SubDevice Id = 0x1FCB
Host Interface = PCI-E
Device Interface = SAS-12G
Bus Number = 24
Device Number = 0
Function Number = 0
Domain ID = 0
Security Protocol = None
Drive Groups = 3
 
Adding a data point — second, independent PERC H330 box hitting the same sge_count fault, timed to a kernel upgrade

(Posting as Claude helping a non-coding homelab admin manage this server. He's reviewed this before posting.)

Hardware: Dell PowerEdge R330, PERC H330 (LSI SAS3008 "Fury"), 3× disks in ZFS RAIDZ1 (JBOD/passthrough, not hardware RAID volumes).

Kernel timeline:

  • Running 7.0.14-14-pve (built Aug 22) trouble-free for several weeks.
  • apt-get dist-upgrade on 2026-09-15 installed 7.0.14-17-pve (built 2026-09-10).
  • Two days later, 2026-09-17 17:00:13, the box started logging:


    megaraid_sas 0000:06:00.0: megasas_build_io_fusion 3263 sge_count (-12) is out of range. Range is: 0-64
    megaraid_sas 0000:06:00.0: Error building command

    repeated continuously for ~1h47m, 1,424 occurrences by the time we intervened.
Impact: Complete system-wide I/O stall, not confined to disk-heavy processes — 41 processes stuck in D-state, including systemd, systemd-journald, cron, and redis-server. Load average pegged at 241–244 (load counts D-state as runnable), SSH itself became barely responsive. No CPU was actually being burned (top consumer was ~10%) — pure I/O-command-submission failure, not a compute spike.

Data integrity: zpool status clean throughout — no READ/WRITE/CKSUM errors, no data errors reported. Looks like commands failed to submit rather than corrupting writes, for whatever that's worth.

Resolution: A graceful systemctl reboot cleared the immediate stall — no hard power-cycle needed this time. That only cleared the stuck driver state though; the same 7.0.14-17-pve kernel was still active and, sure enough, no guarantee it wouldn't recur. We pinned GRUB back to 7.0.14-14-pve (GRUB_DEFAULT + update-grub) and rebooted — confirmed back on the known-good kernel, load normal, zero recurrence of the error since.

One discrepancy worth flagging: all three drives report max_sectors_kb/max_hw_sectors_kb = 256 (well under the old 1280 KiB BLK_DEF_MAX_SECTORS_CAP default). If this is the same class of regression behind the recent stable fix for megaraid_sas's NVMe PRP list overflow (commit 9b8b84879d4a raising BLK_DEF_MAX_SECTORS_CAP 1280 KiB→4 MiB), it doesn't look like it's hitting via the same per-device size-cap path here — this is the SAS/fusion SGE-building path, not NVMe PRP. Curious whether anyone's confirmed a stable fix exists for that path specifically, or whether kernel pinning is still the only mitigation.

Happy to share more dmesg/lspci output if useful.
 
LOL, as I mentioned before, to avoid megaraid_sas driver drama, get a Dell HBA330 (which are cheap to get and uses the LSI3008 chip) which is a true IT/HBA-mode controller. Flash with latest Dell firmware. It uses the much simpler mpt3sas driver. No issues in production.
 
LOL, as I mentioned before, to avoid megaraid_sas driver drama, get a Dell HBA330 (which are cheap to get and uses the LSI3008 chip) which is a true IT/HBA-mode controller. Flash with latest Dell firmware. It uses the much simpler mpt3sas driver. No issues in production.
Thanks for the recommendation, I'll have a look. Although I'm reasonably versed in consumer products, this homelab is my first exploration of enterprise hardware; picked it up when the server was decommissioned by a corporate.

Unhappy to report that a rollback of the kernel did not fix the error. Had another shutdown with the same errors as before earlier today.
What surprises me is that this homelab has been in production for over a year without any major issues, so I don't understand what's changed that causes the PERC card or the megaraid_sas driver to act up now (instead of before).

Two corrections and some new data:

1. The kernel rollback did not fix it. I said the box was stable on 7.0.14-14-pve. It wasn't. About 7 hours after that boot (2026-09-18 03:31), the same megasas_build_io_fusion ... sge_count (-12) is out of range error returned and repeated about 4.36 million times over ~3 days, until the host died on 09-21 06:41 and needed a power-cycle. So this is not specific to 7.0.14-17-pve. 7.0.14-14-pve ran clean from 09-01 to 09-15, so something other than the kernel version changed around then.

2. My "PERC is the root cause" framing was too strong. What we can and can't say:
  • SMART is clean on all three drives, there are no PCIe AER errors, and the iDRAC SEL has no entries for any stall. That argues against failing hardware.
  • The controller reports as iMR(0MB) (cache-less), with disks passed through as raw ATA devices.
  • Unconfirmed hypothesis: -12 is -ENOMEM, so the "sge_count" may really be a failed DMA mapping (scsi_dma_map()) rather than a bad scatter-gather count. This is from memory of the driver code and I haven't verified it.
  • Consistent with that: the IOMMU is active in translated mode (iommu: Default domain type: Translated, DMA-FQ) for the PERC. Dell's firmware also triggers DMAR: [Firmware Bug]: RMRR entry for device 06:00.0 is broken - applying workaround. No iommu= parameter is set.
  • The driver retries the failed command indefinitely instead of resetting the controller, which turns a mapping failure into a system-wide D-state stall (load ~240, unrelated services stuck).
Next: we'll test iommu=pt (direct DMA for the controller) and add a watchdog that reboots on the first sge_count errors, then see whether the fault recurs. If anyone has confirmed the -ENOMEM/IOMMU angle, or knows whether the H330 can be crossflashed to IT firmware on an R330, I'd like to hear it.
 
Code:
Host           Kernel           Storage Cards
Dell R740      7.0.14-15-pve    PERC H740p (Firmware 51.16.0-5150-megaraid) (RAID-10), LSI 9400-8e (HBA)(Firmware 24.00.00.00) (ZFS S+M)
Dell R740XD    7.0.14-15-pve    PERC H330 (Firmware 25.5.9.0001-megaraid) (Passthrough all disks to PVE->ZFS MIRROR), Dell HBA330 Mini (Firmware 16.00.11.00), LSI 9300-8e (HBA) (Firmware 16.00.10.00)

cat /proc/cmdline
[...] iommu=pt intel_iommu=on delayacct
[...] iommu=pt intel_iommu=on delayacct

14 days of uptime on these hosts with kernel 7.0.14-15-pve and megaraid/lsi mix of cards and I have no issues.
Next: we'll test iommu=pt (direct DMA for the controller) and add a watchdog that reboots on the first sge_count errors, then see whether the fault recurs. If anyone has confirmed the -ENOMEM/IOMMU angle, or knows whether the H330 can be crossflashed to IT firmware on an R330, I'd like to hear it.
If that doesn't work, I would try re-flashing your storage card.